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TB-65 Tube to Tube Sheet Welding Head

Introduction

KEPUNI provides the most professional automatic welding equipment for thin-walled tube sheets. With years of on-site experience and integrated expert database system, the automatically generated expert parameters are more reliable, ensuring that each weld can achieve the best welding effect.

  1. Welding material: Stainless steel, carbon steel, titanium, nickel .etc

  2. Welding wall thickness: ≤ 5mm

  3. Expert database: To make programming simpler and welding more reliable

  4. Parameter printing: Provide parameters such as current, voltage, rotation speed, and swing speed for each welding interval to optimize the welding effect in the later stage

Perfect interval segmentation and parameter saving functions, which can be changed, retrieved, and saved according to different welding process requirements
It can achieve welding simulation function and timely discover problems that may arise when current parameters are applied to actual welding
The equipment has functions such as tungsten short circuit protection, motor overload protection, current monitoring, water flow detection, nitrogen deficiency monitoring, and fault prompt.

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Essential Details

The KEPUNI TB-65 is a specialized welding head engineered for all-position orbital welding of tube-to-tube sheet joints, ensuring precise, repeatable welds across diverse industrial applications.

Key Specifications:

Pipe Diameter Range: 8 mm – 63 mm

Joint Type: Butt welding configuration

Wall Thickness: 0.5 mm – 5 mm

Advanced Features:

Pneumatic Core Expansion Alignment
A pneumatic mechanism automatically centers and clamps the welding torch within the tube fitting, eliminating manual alignment errors
Supports tube extension, leveling, autogenous fusion (no filler), and wire-fill welding, adapting to varied joint geometries and material requirements.

Compact, Integrated Design
Features internal water/electricity routing with a 360° conduit-free workspace, minimizing maintenance and enhancing operational safety.

One-Button Pneumatic Actuation
A single-button control expands the copper sleeve to secure the torch, enabling rapid repositioning during multi-joint welding sequences.

Precision Control Systems
Arc Length Controller: Maintains ±0.1 mm arc stability for consistent penetration and bead quality.
Yaw Control Device: Adjusts torch angle dynamically to compensate for tube misalignment.
Water-Cooled Torch: Sustains a 100% duty cycle at 300A, preventing overheating during extended welds.

Applications:

Power Generation: Welds boiler tubes, heat exchangers, and steam generators.

Petrochemical: Repairs process piping and reactor vessels.

HVAC: Fabricates chiller coils and condenser tubes.


Product Display

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TB-65 Tube to Tube Sheet Welding Head






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